{"id":3801,"date":"2024-12-04T06:44:05","date_gmt":"2024-12-04T06:44:05","guid":{"rendered":"https:\/\/ppboxy.com\/?post_type=product&#038;p=3801"},"modified":"2026-06-11T03:29:46","modified_gmt":"2026-06-11T03:29:46","slug":"placa-alveolar-de-pp","status":"publish","type":"product","link":"https:\/\/ppboxy.com\/es\/product\/placa-alveolar-de-pp\/","title":{"rendered":"Placa de polipropileno alveolar \u2014 Panel de polipropileno con n\u00facleo hexagonal"},"content":{"rendered":"<h2>Why Honeycomb? The Hexagonal Advantage Over Every Other PP Sheet Structure<\/h2>\n<p>Nature does not build randomly. The hexagonal cell is the most efficient load-distributing structure per unit of material \u2014 which is why beehives, aircraft floor panels, and Formula 1 crash structures all use it. When this geometry is replicated in polypropylene, the result is a panel that delivers\u00a0<strong>compression strength 3\u00d7 higher than a standard hollow sheet at equivalent thickness<\/strong>, while using less raw material than a solid plastic sheet of the same rigidity.<\/p>\n<p>A PP honeycomb board consists of three layers:<\/p>\n<ul>\n<li><strong>Two outer face sheets<\/strong>\u00a0\u2014 flat or bubble-finished PP surfaces that provide impact resistance, weatherproofing, and a clean appearance.<\/li>\n<li><strong>One honeycomb core<\/strong>\u00a0\u2014 a grid of hexagonal PP cells (cell diameter typically 8\u201314 mm) bonded between the faces, creating thousands of vertical load-bearing columns per square meter.<\/li>\n<\/ul>\n<p>This is fundamentally different from a hollow (twin-wall) sheet, which uses parallel rectangular chambers, or a corrugated sheet, which uses a single-wall sinusoidal profile. The hexagonal cell distributes compressive force across six walls simultaneously \u2014 no single wall carries the full load, no single failure point compromises the panel.<\/p>\n<p><strong>Practical implication:<\/strong>\u00a0If your application involves stacking, palletizing, or any vertical load \u2014 honeycomb is the only PP sheet structure engineered for that specific force vector. Hollow and corrugated sheets are designed for flexural loads (bending), not compressive loads (crushing).<\/p>\n<h2>Specifications<\/h2>\n<table>\n<thead>\n<tr>\n<th>Parameter<\/th>\n<th>Value<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Material<\/td>\n<td>Copol\u00edmero de polipropileno (PP)<\/td>\n<\/tr>\n<tr>\n<td>Core Structure<\/td>\n<td>Hexagonal honeycomb<\/td>\n<\/tr>\n<tr>\n<td>Cell Diameter<\/td>\n<td>8 \/ 10 \/ 12 \/ 14 mm<\/td>\n<\/tr>\n<tr>\n<td>Rango de espesor<\/td>\n<td>5 \/ 8 \/ 10 \/ 12 \/ 15 \/ 20 \/ 25 \/ 30 mm<\/td>\n<\/tr>\n<tr>\n<td>Tama\u00f1o est\u00e1ndar de hoja<\/td>\n<td>1220 \u00d7 2440 mm (4 \u00d7 8 ft)<\/td>\n<\/tr>\n<tr>\n<td>Tama\u00f1o de hoja personalizado<\/td>\n<td>Hasta 2100 \u00d7 6000 mm<\/td>\n<\/tr>\n<tr>\n<td>Surface Finish<\/td>\n<td>Flat \/ Bubble (embossed)<\/td>\n<\/tr>\n<tr>\n<td>Face Sheet Color<\/td>\n<td>White, Black, Blue, Gray, Custom<\/td>\n<\/tr>\n<tr>\n<td>Compression Strength (10 mm)<\/td>\n<td>\u2265 0.8 MPa<\/td>\n<\/tr>\n<tr>\n<td>Bending Stiffness (10 mm)<\/td>\n<td>\u2265 15 N\u00b7m<\/td>\n<\/tr>\n<tr>\n<td>Moisture Absorption<\/td>\n<td>&lt; 0.02%<\/td>\n<\/tr>\n<tr>\n<td>Operating Temperature<\/td>\n<td>-20\u00b0C to +80\u00b0C<\/td>\n<\/tr>\n<tr>\n<td>Resistencia qu\u00edmica<\/td>\n<td>Acids (pH 2\u201312), Alkalis, Salts<\/td>\n<\/tr>\n<tr>\n<td>Reciclable<\/td>\n<td>\u2705 (#5 PP)<\/td>\n<\/tr>\n<tr>\n<td>OEM\/ODM<\/td>\n<td>Asistencia<\/td>\n<\/tr>\n<tr>\n<td>Cantidad m\u00ednima de pedido<\/td>\n<td>Ninguno<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2>Honeycomb vs Hollow vs Corrugated \u2014 Three Structures, Three Jobs<\/h2>\n<p>Most buyers encountering PP sheet products for the first time assume that &#8220;honeycomb,&#8221; &#8220;hollow,&#8221; and &#8220;corrugated&#8221; are different words for the same thing. They are not. Each structure is optimized for a different primary load:<\/p>\n<table>\n<thead>\n<tr>\n<th>Propiedad<\/th>\n<th>Honeycomb Board<\/th>\n<th>Hollow Sheet<\/th>\n<th>Corrugated Sheet<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Core Structure<\/td>\n<td>Hexagonal cells<\/td>\n<td>Rectangular chambers<\/td>\n<td>Sinusoidal single wall<\/td>\n<\/tr>\n<tr>\n<td>Primary Load Vector<\/td>\n<td>Compression (vertical)<\/td>\n<td>Flexural (bending)<\/td>\n<td>Flexural (bending)<\/td>\n<\/tr>\n<tr>\n<td>Compression Strength<\/td>\n<td>\u2605\u2605\u2605\u2605\u2605<\/td>\n<td>\u2605\u2605\u2606\u2606\u2606<\/td>\n<td>\u2605\u2605\u2606\u2606\u2606<\/td>\n<\/tr>\n<tr>\n<td>Bending Stiffness<\/td>\n<td>\u2605\u2605\u2605\u2605\u2606<\/td>\n<td>\u2605\u2605\u2605\u2605\u2605<\/td>\n<td>\u2605\u2605\u2605\u2606\u2606<\/td>\n<\/tr>\n<tr>\n<td>Weight (per m\u00b2, 5 mm)<\/td>\n<td>~750 g<\/td>\n<td>~800 g<\/td>\n<td>~650 g<\/td>\n<\/tr>\n<tr>\n<td>Max Thickness Available<\/td>\n<td>5\u201330 mm<\/td>\n<td>2\u201312 mm<\/td>\n<td>2\u201310 mm<\/td>\n<\/tr>\n<tr>\n<td>Surface Finishes<\/td>\n<td>Flat \/ Bubble<\/td>\n<td>Flat only<\/td>\n<td>Flat only<\/td>\n<\/tr>\n<tr>\n<td>Ideal para<\/td>\n<td>Stacking, partitions, bulkheads<\/td>\n<td>Signage, printing, displays<\/td>\n<td>Protection, packaging wraps<\/td>\n<\/tr>\n<tr>\n<td>Price Range (per sheet)<\/td>\n<td>$4\u201318<\/td>\n<td>$2\u201310<\/td>\n<td>$1.50\u20138<\/td>\n<\/tr>\n<tr>\n<td>Reciclable<\/td>\n<td>\u2705 (#5 PP)<\/td>\n<td>\u2705 (#5 PP)<\/td>\n<td>\u2705 (#5 PP)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><strong>Decision rule:<\/strong>\u00a0If your project involves stacking weight on the panel (bulkheads, partitions, load-bearing dividers), choose honeycomb. If your project involves bending the panel (signs, printed displays), choose hollow. If your project involves wrapping or protecting surfaces (floor covers, wall guards), choose corrugated.<\/p>\n<p><strong>Need hollow or corrugated sheets instead?<\/strong>\u00a0For signage, printing, and display applications, see our\u00a0<a href=\"https:\/\/ppboxy.com\/es\/product\/placa-hueca-de-pp\/\" target=\"_blank\" rel=\"noopener noreferrer\">Placa hueca de PP<\/a>\u00a0\u2014 the signage &amp; display specialist. For surface protection and packaging wraps, see our\u00a0<a href=\"https:\/\/ppboxy.com\/es\/product\/pp-corrugated-sheet\/\" target=\"_blank\" rel=\"noopener noreferrer\">PP Corrugated Sheet<\/a>\u00a0\u2014 the versatile workhorse.<\/p>\n<h2>Key Features of PP Honeycomb Board<\/h2>\n<h3>Hexagonal Compression Strength \u2014 3\u00d7 Hollow Sheet<\/h3>\n<p>The defining advantage of honeycomb structure is compression resistance. Each hexagonal cell acts as a miniature column, transferring vertical force through six walls simultaneously rather than a single wall or a sinusoidal curve.<\/p>\n<p>Typical compression performance at 10 mm thickness:<\/p>\n<ul>\n<li><strong>PP honeycomb board:<\/strong>\u00a0\u2265 0.8 MPa (8.2 t\/m\u00b2)<\/li>\n<li><strong>PP hollow sheet:<\/strong>\u00a0\u2248 0.25 MPa (2.6 t\/m\u00b2)<\/li>\n<li><strong>Corrugated cardboard:<\/strong>\u00a0\u2248 0.15 MPa (1.5 t\/m\u00b2)<\/li>\n<\/ul>\n<p>This 3\u00d7 compression advantage makes honeycomb the only PP sheet structure suitable for\u00a0<strong>stacked load applications<\/strong>\u00a0\u2014 automotive bulkheads that must resist cargo shift forces, partition walls that bear their own weight across spans, and packaging dividers that separate heavy components in transit.<\/p>\n<h3>Lightweight at Scale \u2014 50% Lighter Than Wood, 20% Lighter Than Hollow Sheet<\/h3>\n<p>Despite its compression superiority, honeycomb board achieves this strength with less material per cubic centimeter than a solid panel of equivalent rigidity:<\/p>\n<ul>\n<li><strong>50% lighter than wood panels<\/strong>\u00a0(MDF, plywood) at the same thickness \u2014 reducing shipping costs, simplifying manual handling, and lowering vehicle fuel consumption in automotive applications.<\/li>\n<li><strong>20% lighter than PP hollow sheet<\/strong>\u00a0at the same compression rating \u2014 because the hexagonal geometry uses material more efficiently than rectangular chambers.<\/li>\n<li><strong>70% lighter than solid PP sheet<\/strong>\u00a0at equivalent bending stiffness \u2014 the honeycomb core acts as a spacer that maximizes the moment of inertia without adding mass.<\/li>\n<\/ul>\n<p>In automotive and logistics applications, every kilogram saved translates directly to fuel savings and payload capacity. A honeycomb partition wall that replaces a 12 kg plywood bulkhead with a 6 kg PP panel saves 6 kg per vehicle \u2014 multiplied across a fleet of thousands, the annual fuel savings are substantial.<\/p>\n<h3>Flat &amp; Bubble Surface Finishes<\/h3>\n<p>PPBOXY honeycomb board is available in two surface configurations:<\/p>\n<ul>\n<li><strong>Flat finish:<\/strong>\u00a0Smooth, uniform surface ideal for laminating, printing, or applying adhesive-backed graphics. Preferred for visible interior applications like office partitions and display backing.<\/li>\n<li><strong>Bubble (embossed) finish:<\/strong>\u00a0Textured surface with a subtle dimpled pattern that hides minor scratches and scuffs. Preferred for high-traffic applications like warehouse partitions and automotive bulkheads where cosmetic wear is expected.<\/li>\n<\/ul>\n<p>Both finishes provide the same structural performance \u2014 the choice is purely aesthetic and functional based on the end-use environment.<\/p>\n<h3>Waterproof, Chemical &amp; Corrosion Resistant<\/h3>\n<p>As a closed-cell polypropylene structure, honeycomb board is inherently:<\/p>\n<ul>\n<li><strong>Waterproof:<\/strong>\u00a0Zero moisture absorption (&lt; 0.02% by weight) even after 72-hour immersion at 23\u00b0C. Will not swell, warp, or lose structural integrity in humid environments \u2014 unlike MDF (6\u20139% moisture absorption) or plywood (8\u201312%).<\/li>\n<li><strong>Chemical resistant:<\/strong>\u00a0Resistant to acids (pH 2\u201312), alkalis, salts, and most organic solvents. Suitable for use in chemical processing plants, battery compartments, and marine environments.<\/li>\n<li><strong>Corrosion proof:<\/strong>\u00a0No metal components, no rust, no galvanic corrosion. Will not corrode in contact with aluminum or steel frames \u2014 a critical advantage in automotive body-in-white applications where dissimilar metal contact is common.<\/li>\n<\/ul>\n<h2>Applications: Where Honeycomb Structure Is Non-Negotiable<\/h2>\n<h3>Automotive Bulkheads &amp; Interior Partitions<\/h3>\n<p>In vehicle manufacturing, bulkheads must simultaneously satisfy three demands:\u00a0<strong>structural rigidity<\/strong>\u00a0(resist cargo shift forces during braking),\u00a0<strong>weight minimization<\/strong>\u00a0(every kilogram impacts fuel economy and payload), and\u00a0<strong>moisture resistance<\/strong>\u00a0(spills, condensation, and wash-down procedures).<\/p>\n<p>PP honeycomb board is the standard material for this application because it is the only PP sheet structure that meets the compression requirement. Hollow and corrugated sheets flex under cargo shift loads \u2014 honeycomb resists them.<\/p>\n<p>Common automotive applications:<\/p>\n<ul>\n<li>Cargo area bulkheads and partition walls<\/li>\n<li>Seat back panels and interior trim substrates<\/li>\n<li>Underbody shields and wheel well liners<\/li>\n<li>Battery compartment enclosures (EV applications)<\/li>\n<\/ul>\n<p><strong>Related product:<\/strong>\u00a0For fire-rated automotive partitions, see our\u00a0<a href=\"https:\/\/ppboxy.com\/es\/product\/pp-flame-retardant-board\/\" target=\"_blank\" rel=\"noopener noreferrer\">PP Flame Retardant Board<\/a>\u00a0\u2014 UL 94 V-0 rated for engine bay and battery compartment applications.<\/p>\n<h3>Construction Partitions &amp; Wall Panels<\/h3>\n<p>Temporary and permanent partition walls in commercial and industrial buildings require panels that are\u00a0<strong>self-supporting<\/strong>\u00a0(minimal framing),\u00a0<strong>lightweight<\/strong>\u00a0(reduced structural load on floors), and\u00a0<strong>moisture-proof<\/strong>\u00a0(no mold growth in humid climates).<\/p>\n<p>PP honeycomb board replaces traditional partition materials with measurable advantages:<\/p>\n<ul>\n<li><strong>vs. Gypsum board:<\/strong>\u00a070% lighter, waterproof (gypsum crumbles when wet), and installable without wet trades (mud, tape, sanding).<\/li>\n<li><strong>vs. Plywood:<\/strong>\u00a0No formaldehyde off-gassing, no rot, no termite risk. Fully recyclable at end of life.<\/li>\n<li><strong>vs. Glass partition:<\/strong>\u00a0Fraction of the cost, zero breakage risk, and comparable acoustic dampening when paired with insulation.<\/li>\n<\/ul>\n<h3>Heavy-Duty Packaging &amp; Load-Bearing Dividers<\/h3>\n<p>When packaging heavy components \u2014 automotive parts, industrial equipment, glass bottles, or electronics \u2014 internal dividers must\u00a0<strong>bear the weight of adjacent products without collapsing<\/strong>. This is a compression load, not a bending load, which means hollow sheet dividers will fail where honeycomb dividers perform.<\/p>\n<p>PPBOXY honeycomb board is used as:<\/p>\n<ul>\n<li><strong>Layer pads<\/strong>\u00a0for stacking heavy products in export packaging (see our\u00a0<a href=\"https:\/\/ppboxy.com\/es\/product\/plastic-layer-pads\/\" target=\"_blank\" rel=\"noopener noreferrer\">Plastic Layer Pads<\/a>\u00a0for standard-weight applications)<\/li>\n<li><strong>Vertical dividers<\/strong>\u00a0in returnable transport packaging (RTP) that must resist lateral forces during transit<\/li>\n<li><strong>Base panels<\/strong>\u00a0in large custom boxes that must support the entire weight of the packaged product<\/li>\n<\/ul>\n<h3>Signage Backing &amp; Display Structures<\/h3>\n<p>For large-format signage and display structures, honeycomb board serves as a\u00a0<strong>rigid backing substrate<\/strong>\u00a0\u2014 providing dimensional stability without the weight of solid plastic or the warping tendency of foam board.<\/p>\n<ul>\n<li><strong>Trade show booth walls:<\/strong>\u00a0Lightweight panels that can be assembled by one person, printed with high-resolution graphics via UV flatbed printing.<\/li>\n<li><strong>Retail display backdrops:<\/strong>\u00a0Rigid, warp-free backing for freestanding POP displays.<\/li>\n<li><strong>Outdoor sign backing:<\/strong>\u00a0Weatherproof substrate for coroplast-faced signs that require additional rigidity in high-wind environments.<\/li>\n<\/ul>\n<p><strong>Note:<\/strong>\u00a0For most standard signage applications (yard signs, real estate signs, directional signs), our\u00a0<a href=\"https:\/\/ppboxy.com\/es\/product\/placa-hueca-de-pp\/\" target=\"_blank\" rel=\"noopener noreferrer\">Placa hueca de PP<\/a>\u00a0is the more cost-effective choice. Honeycomb is justified only when the sign must span a large area without sagging or when additional wind-load rigidity is required.<\/p>\n<h2>Preguntas frecuentes<\/h2>\n<p><strong>Q1: What is the difference between PP honeycomb board and PP hollow sheet?<\/strong>\u00a0A1: The core structure. PP honeycomb board uses a hexagonal cell core (like a beehive) that distributes compressive force across six walls per cell \u2014 making it 3\u00d7 stronger under vertical loads. PP hollow sheet uses parallel rectangular chambers optimized for bending stiffness and printability, making it the better choice for signage and display. If your application involves stacking or load-bearing, choose honeycomb. If it involves printing or bending, choose hollow.<\/p>\n<p><strong>Q2: What compression strength does PP honeycomb board achieve?<\/strong>\u00a0A2: Typical compression strength at 10 mm thickness is \u2265 0.8 MPa (approximately 8.2 tonnes per square meter). This is roughly 3\u00d7 the compression strength of a standard PP hollow sheet at equivalent thickness. Exact values vary by cell size, face sheet thickness, and core density \u2014 contact us with your load requirements for a precise specification.<\/p>\n<p><strong>Q3: Can PP honeycomb board be used for automotive bulkheads?<\/strong>\u00a0A3: Yes. PP honeycomb board is widely used in automotive cargo area bulkheads, seat back panels, and interior partitions. It meets the three critical requirements for this application: structural rigidity under cargo shift forces, weight minimization for fuel economy, and moisture resistance for wash-down procedures. For engine bay or battery compartment bulkheads that require fire resistance, use our PP Flame Retardant Board (UL 94 V-0 rated) instead.<\/p>\n<p><strong>Q4: What thicknesses and cell sizes are available?<\/strong>\u00a0A4: PPBOXY offers PP honeycomb board in thicknesses from 5 mm to 30 mm. Cell diameters range from 8 mm to 14 mm depending on thickness and application requirements. Surface finishes are available in flat and bubble (embossed) options. Custom dimensions up to 2100 \u00d7 6000 mm are available \u2014 standard sheet size is 1220 \u00d7 2440 mm (4 \u00d7 8 ft).<\/p>\n<p><strong>Q5: Is PP honeycomb board recyclable?<\/strong>\u00a0A5: Yes. PP honeycomb board is made from 100% polypropylene (recycling code #5), the same resin in both the face sheets and the core. It can be ground and reprocessed into new PP products through standard plastics recycling streams. There are no mixed materials, adhesives, or contaminants that would complicate the recycling process.<\/p>\n<figure id=\"attachment_3802\" aria-describedby=\"caption-attachment-3802\" style=\"width: 300px\" class=\"wp-caption alignleft\"><img fetchpriority=\"high\" decoding=\"async\" class=\"wp-image-3802 size-medium\" src=\"https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/12\/12.4.PP-Honeycomb-Board-300x300.png\" alt=\"PP honeycomb board cross-section showing hexagonal cell core structure\" width=\"300\" height=\"300\" srcset=\"https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/12\/12.4.PP-Honeycomb-Board-300x300.png 300w, https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/12\/12.4.PP-Honeycomb-Board-1024x1024.png 1024w, https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/12\/12.4.PP-Honeycomb-Board-150x150.png 150w, https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/12\/12.4.PP-Honeycomb-Board-768x768.png 768w, https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/12\/12.4.PP-Honeycomb-Board-24x24.png 24w, https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/12\/12.4.PP-Honeycomb-Board-36x36.png 36w, https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/12\/12.4.PP-Honeycomb-Board-48x48.png 48w, https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/12\/12.4.PP-Honeycomb-Board-600x600.png 600w, https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/12\/12.4.PP-Honeycomb-Board-100x100.png 100w, https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/12\/12.4.PP-Honeycomb-Board.png 1200w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><figcaption id=\"caption-attachment-3802\" class=\"wp-caption-text\">PP Honeycomb Board<\/figcaption><\/figure>","protected":false},"excerpt":{"rendered":"<ul>\n<li><strong>Material<\/strong> Copol\u00edmero de polipropileno (PP)<\/li>\n<li><strong>Core Structure<\/strong> Hexagonal honeycomb<\/li>\n<li><strong>Cell Diameter<\/strong> 8 \/ 10 \/ 12 \/ 14 mm<\/li>\n<li><strong>Rango de espesor<\/strong> 5 \/ 8 \/ 10 \/ 12 \/ 15 \/ 20 \/ 25 \/ 30 mm<\/li>\n<li><strong>Tama\u00f1o est\u00e1ndar de hoja<\/strong> 1220 \u00d7 2440 mm (4 \u00d7 8 ft)<\/li>\n<li><strong style=\"font-size: 16px;\">Cantidad m\u00ednima de pedido<\/strong><span style=\"font-size: 16px;\">: None<\/span><\/li>\n<\/ul>\n<p>Explore PP Honeycomb Board, a lightweight, waterproof, and durable material ideal for a variety of applications including packaging, automotive, and signboards.<\/p>","protected":false},"featured_media":3803,"comment_status":"open","ping_status":"closed","template":"","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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