{"id":1150,"date":"2024-08-27T06:53:45","date_gmt":"2024-08-27T06:53:45","guid":{"rendered":"https:\/\/ppboxy.com\/?post_type=product&p=1150"},"modified":"2026-06-29T06:40:59","modified_gmt":"2026-06-29T06:40:59","slug":"pp-protection-board","status":"publish","type":"product","link":"https:\/\/ppboxy.com\/ms\/product\/pp-protection-board\/","title":{"rendered":"PP Protection Board"},"content":{"rendered":"

PP Protection Board \u2014 The Layer Between Your Product and Pallet Damage<\/strong><\/h2>\n

Every pallet in a warehouse or truck carries a stack of products that exert downward pressure. The item at the bottom of the stack bears the combined weight of everything above it \u2014 plus the dynamic shock of forklift handling, transport vibration, and pallet racking. Without a protection board between layers, that pressure concentrates on the product itself: bottle caps crush, can rims deform, oil drums dent, and stacked boxes collapse unevenly.<\/p>\n

PPBOXY’s PP protection board is a twin-wall corrugated polypropylene sheet engineered to distribute this stacking load evenly across the pallet surface. Placed between product layers during palletizing, the board spreads the downward force, preventing point-load damage to individual items. The waterproof PP material maintains its load-bearing properties in wet, humid, and cold conditions \u2014 unlike cardboard, which softens and collapses when exposed to moisture.<\/p>\n\n\n\n\n\n\n\n\n
Protection Type<\/th>\nYang terbaik untuk<\/th>\nPergi ke<\/th>\n<\/tr>\n<\/thead>\n
PP Protection Board<\/strong><\/td>\nStacking load distribution, anti-collision, bottle & drum protection<\/td>\nThis page<\/td>\n<\/tr>\n
Construction Surface Protection<\/strong><\/td>\nFloor, wall, door protection during building work<\/td>\nProtective Plastic Corrugated Sheets \u2192<\/a><\/td>\n<\/tr>\n
Bottle Layer Pads<\/strong><\/td>\nPallet layer pads for beverage\/glass bottle logistics<\/td>\nLayer Pads & Dividers \u2192<\/a><\/td>\n<\/tr>\n
Die-Cut Cell Dividers<\/strong><\/td>\nIndividual bottle\/can separation inside boxes<\/td>\nPP Corrugated Dividers \u2192<\/a><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Specifications<\/strong><\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nSpesifikasi<\/th>\n<\/tr>\n<\/thead>\n
Product<\/strong><\/td>\nPP Protection Board \u2014 corrugated polypropylene stacking protection sheet<\/td>\n<\/tr>\n
Bahan<\/strong><\/td>\n3\u20135 mm twin-wall corrugated polypropylene (PP)<\/td>\n<\/tr>\n
Standard Sizes<\/strong><\/td>\n1,200\u00d71,000 mm, 1,200\u00d7800 mm, 1,000\u00d7800 mm (standard pallet footprints); custom dimensions available<\/td>\n<\/tr>\n
Thickness<\/strong><\/td>\n3, 4, 5 mm (standard); 6, 8 mm (heavy-duty)<\/td>\n<\/tr>\n
Weight (4 mm, 1,200\u00d71,000 mm)<\/strong><\/td>\n~2.9 kg per board<\/td>\n<\/tr>\n
Kekuatan tegangan<\/strong><\/td>\n\u2265 18 MPa<\/td>\n<\/tr>\n
Compression \/ Load Distribution<\/strong><\/td>\nDistributes point loads across full pallet surface \u2014 prevents individual item crushing<\/td>\n<\/tr>\n
Penyerapan air<\/strong><\/td>\n< 0.01% \u2014 maintains load-bearing in wet\/humid conditions<\/td>\n<\/tr>\n
Suhu Operasi<\/strong><\/td>\n\u221220 \u00b0C to +80 \u00b0C<\/td>\n<\/tr>\n
Chemical Resistance<\/strong><\/td>\nResistant to oils, mild acids, alkalis<\/td>\n<\/tr>\n
Kebolehkitar semula<\/strong><\/td>\n100% PP #5<\/td>\n<\/tr>\n
Reuse Cycles<\/strong><\/td>\n50\u2013100+ cycles<\/td>\n<\/tr>\n
Customization<\/strong><\/td>\nSize, thickness, color, anti-slip surface texture<\/td>\n<\/tr>\n
Kuantiti minimum<\/strong><\/td>\nNo<\/td>\n<\/tr>\n
Lead Time<\/strong><\/td>\n7\u201314 business days<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

PP Protection Board vs Cardboard vs Wood \u2014 Stacking Protection Compared<\/strong><\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n
Harta<\/th>\nPP Protection Board<\/th>\nCorrugated Cardboard Sheet<\/th>\nPlywood Sheet<\/th>\n<\/tr>\n<\/thead>\n
Weight (4 mm, 1,200\u00d71,000 mm)<\/strong><\/td>\n~2.9 kg<\/td>\n~2.0 kg<\/td>\n~12.0 kg<\/td>\n<\/tr>\n
Kalebet kedap air<\/strong><\/td>\n\u2705 < 0.01% absorption<\/td>\n\u274c Absorbs \u2014 collapses<\/td>\n\u26a0\ufe0f Warps, rots<\/td>\n<\/tr>\n
Load Distribution (wet)<\/strong><\/td>\nFull \u2014 unchanged<\/td>\n40\u201360% loss after moisture exposure<\/td>\nFull \u2014 but 4\u00d7 heavier<\/td>\n<\/tr>\n
ISPM-15 Required (Export)<\/strong><\/td>\n\u274c No<\/td>\n\u274c No<\/td>\n\u2705 Ya<\/td>\n<\/tr>\n
Reuse Cycles<\/strong><\/td>\n50\u2013100+<\/td>\n1\u20133<\/td>\n20\u201350<\/td>\n<\/tr>\n
Splinters \/ Debris<\/strong><\/td>\nTiada<\/td>\nTiada<\/td>\nYes \u2014 wood splinters<\/td>\n<\/tr>\n
Boleh dikitar semula<\/strong><\/td>\n\u2705 PP #5<\/td>\n\u2705 Kertas<\/td>\n\u274c Mixed materials<\/td>\n<\/tr>\n
Cost per Use (100 cycles)<\/strong><\/td>\n$0.03\u20130.06<\/td>\n$0.50\u20131.50<\/td>\n$0.10\u20130.25<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Applications<\/strong><\/h2>\n

Beverage & Bottle Logistics<\/strong><\/h3>\n

Bottle caps, glass necks, and can rims are the most vulnerable points in a palletized beverage load. A PP protection board between each layer of bottles distributes the weight of the layer above across the full surface \u2014 eliminating the point-load pressure that crushes caps, chips glass necks, and dents can rims. The waterproof board tolerates condensation from cold-filled bottles and outdoor storage without softening.<\/p>\n

Oil Drum & Industrial Container Stacking<\/strong><\/h3>\n

Steel and plastic drums are designed for stacking, but uneven weight distribution deforms drum tops and compromises sealing. A PP protection board placed between stacked drums distributes load evenly and prevents metal-to-metal contact that causes paint damage and rust initiation points.<\/p>\n

General Pallet Load Stabilization<\/strong><\/h3>\n

Mixed-load pallets \u2014 different box sizes, irregular shapes, varying weights \u2014 are inherently unstable. A PP protection board between product layers creates a flat, rigid surface that stabilizes the load, reduces lean during transport, and prevents upper-layer items from settling into gaps between lower-layer items.<\/p>\n

Export & Container Shipping<\/strong><\/h3>\n

Ocean containers experience six degrees of motion during transit. Stacked product layers shift, rub, and compress. PP protection boards between layers absorb this movement, reduce friction damage (scuffing, label wear), and maintain pallet integrity from factory to destination port. ISPM-15 exemption applies \u2014 no wood treatment required.<\/p>\n

Soalan Lazim<\/strong><\/h2>\n

Q: What thickness of protection board do I need?<\/strong><\/p>\n

3\u20134 mm for standard bottle and can palletizing (beverage industry). 4\u20135 mm for heavy container and drum stacking (industrial). 6\u20138 mm for extreme loads or where the board is the primary structural element between layers. If you are unsure, contact us with your typical pallet weight and product type for a thickness recommendation.<\/p>\n

Q: How is this different from a layer pad?<\/strong><\/p>\n

A protection board and a layer pad serve the same function \u2014 load distribution between product layers on a pallet. “Protection board” is the broader term; “layer pad” typically refers to the specific application in bottle\/can palletizing. PPBOXY’s product pages differentiate them by application context \u2014 this page covers general stacking protection; Layer Pads & Dividers \u2192<\/a> covers bottle-specific pallet layer pads and dividers.<\/p>\n

Q: Will the board absorb moisture from cold-filled bottles or outdoor storage?<\/strong><\/p>\n

No. PP absorbs less than 0.01% water. Condensation from cold-filled beverage bottles, rain during outdoor storage, and humidity in refrigerated warehouses have zero effect on the board’s load-bearing capacity. Cardboard layer pads under the same conditions lose 40\u201360% of their compression strength within hours.<\/p>\n

Q: Can the boards be cut to a custom pallet size?<\/strong><\/p>\n

Yes. Standard pallet footprints: 1,200\u00d71,000 mm (Euro), 1,200\u00d7800 mm (UK), 1,000\u00d7800 mm. Custom dimensions are available \u2014 specify your pallet size when requesting a quotation. MOQ for custom sizes: 200 units.<\/p>\n

Q: What is the minimum order quantity?<\/strong><\/p>\n

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We operate without a predefined MOQ. Our production framework is fully scalable, allowing us to efficiently support everything from initial concept samples and pilot batches to high-volume commercial manufacturing, tailored precisely to your operational requirements.<\/span><\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

\"PP<\/p>","protected":false},"excerpt":{"rendered":"

PPBOXY Protective Sheets are high-quality, environmentally friendly polypropylene alternatives to corrugated cardboard, wood, and metal sheets. Non-toxic, odorless, and moisture-proof, these sheets offer excellent corrosion resistance and remain stable even in harsh environments.<\/p>\n

Lightweight yet strong, they provide exceptional tensile strength and load-bearing capacity, making them ideal for logistics and industrial stacking protection. Specifically designed to prevent bottle extrusion and collision, as well as oil drum stacking deformation and damage, these sheets outperform traditional materials in durability. By reducing transportation and maintenance costs, PPBOXY Protective Sheets are the ideal stacking protection material for modern industrial and logistics applications.<\/p>","protected":false},"featured_media":1366,"comment_status":"open","ping_status":"closed","template":"","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}}},"product_brand":[],"product_cat":[52],"product_tag":[89],"class_list":{"0":"post-1150","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-layer-pp-bottle-beverage-mat","7":"product_tag-pp-protection-board","8":"desktop-align-left","9":"tablet-align-left","10":"mobile-align-left","12":"first","13":"instock","14":"taxable","15":"shipping-taxable","16":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/ppboxy.com\/ms\/wp-json\/wp\/v2\/product\/1150"}],"collection":[{"href":"https:\/\/ppboxy.com\/ms\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/ppboxy.com\/ms\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/ppboxy.com\/ms\/wp-json\/wp\/v2\/comments?post=1150"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/ppboxy.com\/ms\/wp-json\/wp\/v2\/media\/1366"}],"wp:attachment":[{"href":"https:\/\/ppboxy.com\/ms\/wp-json\/wp\/v2\/media?parent=1150"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/ppboxy.com\/ms\/wp-json\/wp\/v2\/product_brand?post=1150"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/ppboxy.com\/ms\/wp-json\/wp\/v2\/product_cat?post=1150"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/ppboxy.com\/ms\/wp-json\/wp\/v2\/product_tag?post=1150"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}