{"id":3576,"date":"2024-11-29T03:33:10","date_gmt":"2024-11-29T03:33:10","guid":{"rendered":"https:\/\/ppboxy.com\/?post_type=product&#038;p=3576"},"modified":"2026-06-06T07:40:26","modified_gmt":"2026-06-06T07:40:26","slug":"hollow-board-bottle-tray","status":"publish","type":"product","link":"https:\/\/ppboxy.com\/ms\/product\/hollow-board-bottle-tray\/","title":{"rendered":"Hollow Board Bottle Tray"},"content":{"rendered":"<h2>PP Corrugated Bottle Tray \u2014 Base Pallet Tray for Secure Bottle Positioning<\/h2>\n<p>PPBOXY is proud to introduce the<a href=\"https:\/\/ppboxy.com\/ms\/layer-pad-for-bottle\/\"> Hollow Board Bottle Tray<\/a>, a game-changer for businesses that store or transport bottled products. This tray is expertly crafted from high-quality polypropylene, offering a sturdy, reliable solution for manufacturers, warehouses, and distributors who handle bottled goods.<\/p>\n<h2>Features &amp; Benefits <strong>of the Hollow Board Bottle Tray<\/strong><\/h2>\n<p>The PPBOXY corrugated bottle tray is a die-cut base tray with recessed cells that hold individual bottles upright and securely positioned on a pallet. Unlike flat layer pads that simply separate stacked layers, a bottle tray provides three-dimensional cradling at the base \u2014 each bottle sits in its own contoured pocket, preventing lateral movement, tipping, and contact damage during storage and transport.<\/p>\n<h4><strong>Precision Die-Cut Cell Design<\/strong><\/h4>\n<p>Every bottle tray is custom die-cut to match your specific bottle diameter, base shape, and pallet layout. Round cells for wine and spirit bottles, rectangular pockets for juice containers, or irregular profiles for specialty products \u2014 PPBOXY produces trays with cell dimensions that provide a snug, rattle-free fit. Cell depth can be adjusted from shallow\u5b9a\u4f4d grooves to deep cradles depending on your bottle stability requirements.<\/p>\n<h4><strong>Waterproof and Chemical-Resistant<\/strong><\/h4>\n<p>Manufactured from polypropylene corrugated board, these trays will not absorb moisture, warp in humid conditions, or degrade when exposed to chemical spills. This is critical for beverage production environments where washdown routines, condensation, and product spills are daily occurrences. Unlike cardboard bottle trays that weaken and collapse when wet, PP trays maintain full structural integrity cycle after cycle.<\/p>\n<h4><strong>Stackable for Space Efficiency<\/strong><\/h4>\n<p>The rigid corrugated structure provides excellent vertical load-bearing, allowing filled trays to be stacked multiple layers high without compression damage. Stackability maximizes warehouse cube utilization and reduces freight costs per unit shipped. Anti-slip surface options are available for applications requiring extra stacking stability.<\/p>\n<h4><strong>Reusable and Cost-Effective<\/strong><\/h4>\n<p>PP corrugated bottle trays withstand 50\u2013200 handling cycles, dramatically reducing per-trip packaging costs compared to single-use cardboard or molded pulp alternatives. At end of life, the material is 100% recyclable (PP #5), supporting your sustainability targets and corporate environmental commitments.<\/p>\n<p>For vertical cell separation between bottles within a case, see our\u00a0<a href=\"https:\/\/ppboxy.com\/ms\/product\/pp-corrugated-dividers\/\" target=\"_blank\" rel=\"noopener noreferrer\">PP corrugated dividers<\/a>. For flat layer-to-layer protection between pallet tiers, pair these trays with our\u00a0<a href=\"https:\/\/ppboxy.com\/ms\/product\/layer-pads-dividers\/\" target=\"_blank\" rel=\"noopener noreferrer\">layer pads dividers<\/a>\u00a0or\u00a0<a href=\"https:\/\/ppboxy.com\/ms\/product\/protective-plastic-layer-pads\/\" target=\"_blank\" rel=\"noopener noreferrer\">protective plastic layer pads<\/a>.<\/p>\n<h2>Applications of PP Corrugated Bottle Tray<\/h2>\n<p>PPBOXY corrugated bottle trays are used across industries where bottled products require secure base positioning and stable pallet stacking:<\/p>\n<h3><strong>Beverage and Brewery<\/strong><\/h3>\n<p>The most common application \u2014 glass beer bottles, wine bottles, spirit bottles, and juice containers all benefit from recessed cell positioning that prevents lateral shift during pallet transport. Compatible with both manual and semi-automated palletizing lines.<\/p>\n<h3><strong>Food and Condiment Manufacturing<\/strong><\/h3>\n<p>Sauce bottles, oil bottles, vinegar containers, and other food-grade liquids require stable base cradling during distribution. PP trays are food-contact compliant and withstand washdown environments in food processing facilities.<\/p>\n<h3><strong>Pharmaceutical and Healthcare<\/strong><\/h3>\n<p>Medicine bottles, syrup containers, and supplement jars need precise base positioning to maintain upright orientation during cold-chain and ambient distribution. PP material meets FDA and EU food-contact standards and is resistant to temperature cycling from -20\u00b0C to +80\u00b0C.<\/p>\n<h3><strong>Chemical and Industrial Fluids<\/strong><\/h3>\n<p>Cleaning agents, lubricants, anti-rust oils, and specialty chemicals require trays that resist chemical spills and prevent cross-contamination. The waterproof, non-absorbent PP material contains incidental spills within cell pockets rather than wicking liquid across the tray surface like cardboard would.<\/p>\n<h3>Bottle Tray vs Layer Pad vs Divider \u2014 Which Do You Need?<\/h3>\n<p>All three products serve bottle protection, but they work at different levels inside a pallet load:<\/p>\n<table>\n<thead>\n<tr>\n<th>Criteria<\/th>\n<th><strong>Bottle Tray<\/strong><\/th>\n<th><strong>Layer Pad<\/strong><\/th>\n<th><strong>Corrugated Divider<\/strong><\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td><strong>Function<\/strong><\/td>\n<td>Base cradling \u2014 holds bottles upright from below<\/td>\n<td>Layer separation \u2014 sits between stacked tiers<\/td>\n<td>Vertical separation \u2014 divides bottles side-by-side<\/td>\n<\/tr>\n<tr>\n<td><strong>Orientation<\/strong><\/td>\n<td>Horizontal, at the bottom of each layer<\/td>\n<td>Horizontal, between layers<\/td>\n<td>Vertical, within a single layer<\/td>\n<\/tr>\n<tr>\n<td><strong>Struktur<\/strong><\/td>\n<td>Recessed cells\/pockets cut into board<\/td>\n<td>Flat sheet (solid or corrugated)<\/td>\n<td>Vertical cell walls between bottles<\/td>\n<\/tr>\n<tr>\n<td><strong>What it prevents<\/strong><\/td>\n<td>Tipping, lateral shift, base sliding<\/td>\n<td>Layer-to-layer abrasion, compression damage<\/td>\n<td>Side contact, vibration clinking<\/td>\n<\/tr>\n<tr>\n<td><strong>Typical position<\/strong><\/td>\n<td>Bottom of each bottle row<\/td>\n<td>Between bottle rows on pallet<\/td>\n<td>Inside a case between bottles<\/td>\n<\/tr>\n<tr>\n<td><strong>Reusable<\/strong><\/td>\n<td>50\u2013200 cycles<\/td>\n<td>50\u2013200 cycles<\/td>\n<td>50\u2013200 cycles<\/td>\n<\/tr>\n<tr>\n<td><strong>Best combined with<\/strong><\/td>\n<td>Layer pad on top + dividers inside case<\/td>\n<td>Bottle tray below + divider inside case<\/td>\n<td>Bottle tray below + layer pad on top<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><strong>In practice, most professional palletizing setups use two or three together:<\/strong><\/p>\n<ol>\n<li><strong>Bottle tray<\/strong>\u00a0at the base of each layer \u2192 prevents tipping<\/li>\n<li><strong>Corrugated divider<\/strong>\u00a0between bottles within the layer \u2192 prevents side contact<\/li>\n<li><strong>Layer pad<\/strong>\u00a0on top of the layer \u2192 protects the next layer above<\/li>\n<\/ol>\n<p>This three-product system provides complete protection in all three dimensions: base stability, lateral separation, and vertical load distribution.<\/p>\n<p>For corrugated dividers, visit our\u00a0<a href=\"https:\/\/ppboxy.com\/ms\/product\/pp-corrugated-dividers\/\" target=\"_blank\" rel=\"noopener noreferrer\">PP corrugated dividers<\/a>\u00a0page. For layer protection, see our\u00a0<a href=\"https:\/\/ppboxy.com\/ms\/product\/layer-pads-dividers\/\" target=\"_blank\" rel=\"noopener noreferrer\">layer pads dividers<\/a>\u00a0or\u00a0<a href=\"https:\/\/ppboxy.com\/ms\/product\/corrugated-plastic-layer-pad\/\" target=\"_blank\" rel=\"noopener noreferrer\">pad lapisan plastik bergalur<\/a>.<\/p>\n<div class=\"faq-section\">\n<h3>What is a PP corrugated bottle tray?<\/h3>\n<p>A PP corrugated bottle tray is a die-cut base tray made from polypropylene corrugated board with recessed cells or pockets that hold individual bottles upright and securely positioned on a pallet. Unlike flat layer pads, a bottle tray provides <strong>three-dimensional cradling at the base<\/strong> \u2014 each bottle sits in its own contoured pocket, preventing tipping, lateral movement, and contact damage during storage and transport.<\/p>\n<h3>What is the difference between a bottle tray, a layer pad, and a corrugated divider?<\/h3>\n<p>A <strong>bottle tray<\/strong> sits at the base of each bottle row and provides recessed cells that hold bottles upright from below. A <strong>layer pad<\/strong> is a flat sheet placed between stacked layers of bottles on a pallet for horizontal layer-to-layer protection. A <strong>corrugated divider<\/strong> has vertical cell walls that separate bottles side-by-side within a single layer. Most professional palletizing setups use two or all three together for complete three-dimensional protection: bottle tray (base stability), divider (lateral separation), and layer pad (vertical load distribution).<\/p>\n<h3>Can bottle trays be custom die-cut for different bottle sizes?<\/h3>\n<p>Yes. All PPBOXY bottle trays are custom die-cut to match your specific bottle diameter, base shape, and pallet layout. Round cells for wine and spirit bottles, rectangular pockets for juice containers, and irregular profiles for specialty products are all available. Simply provide your bottle dimensions and pallet configuration \u2014 we will produce trays with cell dimensions that provide a snug, rattle-free fit.<\/p>\n<h3>Are PP bottle trays waterproof?<\/h3>\n<p>Yes. Polypropylene corrugated board is inherently waterproof with moisture absorption below <strong>0.01%<\/strong>. PP bottle trays will not absorb liquid, warp, or lose structural integrity in humid environments or when exposed to washdown routines, condensation, or product spills. This makes them far superior to cardboard bottle trays, which weaken and collapse when wet.<\/p>\n<h3>How many times can PP bottle trays be reused?<\/h3>\n<p>PP corrugated bottle trays typically withstand <strong>50\u2013200 handling cycles<\/strong> depending on bottle weight, stack height, and handling conditions. With proper care \u2014 avoiding sharp impacts, excessive compression, and temperatures above 80\u00b0C \u2014 most industrial users achieve <strong>100+ reuse cycles<\/strong>. This translates to a <strong>60\u201380% cost reduction<\/strong> compared to single-use cardboard or molded pulp trays over the product lifecycle.<\/p>\n<h3>What sizes are available for bottle trays?<\/h3>\n<p>PPBOXY offers standard tray sizes matching common pallet formats: <strong>1000\u00d71000mm, 1100\u00d71100mm, and 1200\u00d71000mm<\/strong>. Custom sizes are available to match specific container configurations, case dimensions, or non-standard pallet formats. Cell depth, wall height, and pocket layout are all customizable. Contact PPBOXY with your bottle specifications and pallet dimensions for a free tray design and quote.<\/p>\n<\/div>\n<figure id=\"attachment_3577\" aria-describedby=\"caption-attachment-3577\" style=\"width: 300px\" class=\"wp-caption alignleft\"><img fetchpriority=\"high\" decoding=\"async\" class=\"wp-image-3577 size-medium\" src=\"https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/11\/11.29.Hollow-Board-Bottle-Tray-300x300.png\" alt=\"Corrugated bottle tray detail \u2014 custom die-cut bottle pockets on pallet\" width=\"300\" height=\"300\" srcset=\"https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/11\/11.29.Hollow-Board-Bottle-Tray-300x300.png 300w, https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/11\/11.29.Hollow-Board-Bottle-Tray-1024x1024.png 1024w, https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/11\/11.29.Hollow-Board-Bottle-Tray-150x150.png 150w, https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/11\/11.29.Hollow-Board-Bottle-Tray-768x768.png 768w, https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/11\/11.29.Hollow-Board-Bottle-Tray-24x24.png 24w, https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/11\/11.29.Hollow-Board-Bottle-Tray-36x36.png 36w, https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/11\/11.29.Hollow-Board-Bottle-Tray-48x48.png 48w, https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/11\/11.29.Hollow-Board-Bottle-Tray-600x600.png 600w, https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/11\/11.29.Hollow-Board-Bottle-Tray-100x100.png 100w, https:\/\/ppboxy.com\/wp-content\/uploads\/2024\/11\/11.29.Hollow-Board-Bottle-Tray.png 1200w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><figcaption id=\"caption-attachment-3577\" class=\"wp-caption-text\">Hollow Board Bottle Tray<\/figcaption><\/figure>","protected":false},"excerpt":{"rendered":"<ul>\n<li><strong>Nama Jenama:<\/strong> PP Kotak<\/li>\n<li><strong>Bahan:<\/strong> Polypropylene (PP) Corrugated Hollow Board<\/li>\n<li><strong>Standard Tray Sizes<\/strong>: 1000\u00d71000mm \/ 1100\u00d71100mm \/ 1200\u00d71000mm<\/li>\n<li><strong>Thickness<\/strong>: 3mm \/ 4mm \/ 5mm \/ 6mm<\/li>\n<li><strong>OEM\/ODM:<\/strong> Tersedia<\/li>\n<li><strong>Kitaran boleh guna semula<\/strong>: 200+<\/li>\n<li><strong>MOQ:<\/strong> Tiada<\/li>\n<\/ul>\n<p><!-- notionvc: 922b12be-2000-4f59-8091-20f7b726e9d5 --><\/p>\n<p>Optimize your bottle storage and transportation with the durable, efficient Hollow Board Bottle Tray, designed specifically for manufacturers and warehouses.<\/p>","protected":false},"featured_media":3584,"comment_status":"open","ping_status":"closed","template":"","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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