PP Corrugated Layer Pads — HACCP-Compliant Pallet Stabilization Sheets
PPBOXY’s PP corrugated layer pads are heavy-duty pallet stabilization sheets engineered for industries where hygiene compliance, load security, and reusability are non-negotiable. Available in thicknesses from 2.5mm to 8mm and weights from 350 to 2000 GSM, these layer pads span the full range from lightweight food-jar separators to industrial-grade heavy-load bearing sheets.
Unlike our general-purpose PP plastic layer pads designed for bottle palletizing, this corrugated series offers enhanced structural rigidity, HACCP-compliant sealed edge profiles, and specialized surface finishes for demanding FMCG, pharmaceutical, and electronics manufacturing environments.
Constructed from 100% recyclable لوح مجوف من مادة البولي بروبيلين, these layer pads maintain full compression strength in cold storage, wet conditions, and multi-trip return logistics — eliminating the recurring cost and waste of single-use cardboard separators.
Technical Specifications & Custom Options
| Parameter |
المواصفات |
| المواد |
100% recyclable PP corrugated hollow board |
| Thickness Range |
2.5mm, 3mm, 4mm, 5mm, 6mm, 8mm |
| Weight Range |
350 – 2000 GSM |
| Sheet Type |
Solid (heavy-duty) or fluted (lightweight) |
| Surface |
Double-sided gripped (anti-slip) / Smooth |
| Edge Profile |
Sealed edge (HACCP compliant) / Radiused corners (anti-tear for pallet wrap) |
| اللون |
Standard + 100% recycled black + Custom corporate colors |
| Dimensions |
Custom to pallet footprint |
| Temperature |
من -20 درجة مئوية إلى +80 درجة مئوية |
| HACCP |
Sealed edge option closes flutes for hygiene compliance |
| قابلية إعادة التدوير |
100% PP |
PP Corrugated vs Cardboard Layer Pads
| ميزة |
PP Corrugated (PPBOXY) |
Cardboard |
| Thickness Range |
2.5-8mm |
Limited |
| HACCP Edge Seal |
✅ Available |
❌ |
| Moisture Resistance |
★★★★★ |
★☆☆☆☆ |
| إمكانية إعادة الاستخدام |
50+ cycles |
Single-use |
| Compression (wet) |
100% |
<30% |
| Surface Options |
Gripped / Smooth |
Smooth only |
| قابلية إعادة التدوير |
★★★★★ (+ Corpaks bins) |
★★★★☆ |
Industries That Use PP Corrugated Layer Pads
Beverage Manufacturing
Protect glass bottles, PET bottles, and aluminum cans during palletization and transportation.
Breweries & Distilleries
Reduce bottle movement and breakage during warehousing and shipping.
Food Processing
Provide hygienic separation between packaged food products and pallet layers.
Pharmaceutical Logistics
Support clean and compliant product transportation where hygiene standards are critical.
Distribution Centers
Improve stacking stability and warehouse efficiency while reducing product damage.
الأسئلة الشائعة
What are PP corrugated layer pads used for?
PP corrugated layer pads are used as separator sheets between layers of bottles, cans, jars, and other packaged products to improve pallet stability and reduce transportation damage.
Are the layer pads reusable?
Yes. Made from durable polypropylene, the pads can be cleaned and reused multiple times, making them a cost-effective alternative to disposable cardboard sheets.
Can the pads be used in cold storage environments?
Yes. PP corrugated layer pads are moisture-resistant and maintain their structural integrity in refrigerated and cold-chain applications.
Do you offer food-grade layer pads?
Yes. Food-contact-grade materials are available for beverage, food processing, and pharmaceutical applications.
Are sealed-edge versions available?
Yes. Edge-sealed designs help prevent dust, liquid, and bacteria from entering the flutes, supporting HACCP compliance.
Can layer pads be customized?
Absolutely. We can customize size, thickness, color, surface finish, and printing according to your operational requirements.
Are the pads compatible with automatic palletizers?
Yes. Our corrugated layer pads are designed for use with automated palletizing and sweep depalletization systems.
What thickness options are available?
Common thicknesses range from 2.5mm to 8mm, depending on product weight and load requirements.
