Corrugated Plastic Layer Pads — Temperature-Resistant Pallet Separation
Most pallet layer pads fail at temperature extremes. Cardboard absorbs moisture and collapses in cold storage. Cheap plastic sheets become brittle in freezers and warp in heat. PPBOXY’s pad lapisan plastik bergalur are engineered to perform from -30°C to +80°C — from deep-freeze food logistics to hot manufacturing environments — without losing dimensional stability, compression strength, or surface integrity.
Manufactured from high-strength, food-grade polypropylene, these layer pads combine the structural rigidity of corrugated design with the extreme-temperature tolerance that only PP can deliver. Reusable up to 50 times, they eliminate the recurring cost and waste of single-use cardboard separators.
Why operations choose PPBOXY corrugated layer pads:
- -30°C to +80°C operating range — freezer to factory floor, one pad works everywhere
- 50x reuse — amortised cost per trip is a fraction of disposable alternatives
- Sealed edges — prevent dust, moisture, and contamination ingress between layers
- Weight distribution — disperses load across pallet surface, reducing product damage
- Fully recyclable — 100% PP at end of life
Technical Specifications
| Parameter |
Spec |
| Bahan |
Food-grade polypropylene corrugated board |
| Temperature Range |
-30°C to +80°C |
| Reuse Cycles |
Up to 50 times |
| Edge Finish |
Sealed edges (hygiene) / Standard |
| Surface |
Smooth / Anti-slip |
| Moisture Resistance |
100% waterproof |
| Chemical Resistance |
Resists oils, mild acids, alkalis |
| Food Safety |
FDA 21 CFR / EU 10/2011 |
| Customization |
Size, color, thickness |
| Kebolehkitar semula |
100% PP — resin code 5 |
Industry Applications
Glass Bottle Industries: Breweries, wineries, and beverage manufacturers. Layer pads stabilize bottle pallets through cold storage and distribution. PP material unaffected by condensation and bottle sweat.
Electronics Manufacturing: Protect sensitive components from static, impact, and dust during intra-facility transport. Sealed edges prevent particulate contamination.
Food & Pharmaceutical: Food-grade PP with sealed edges meets hygiene requirements. Compatible with cold chain and ambient distribution.
For complementary layer pad options, see our PP plastic layer pads for bottle palletizing and protective plastic layer pads for heavy-duty applications.
Corrugated Plastic Layer Pads vs Cardboard Layer Pads
| Ciri |
Pad Lapisan Plastik Bergelombang |
Cardboard Layer Pads |
| Kalebet kedap air |
✓ |
✗ |
| Reusable |
✓ |
✗ |
| Washable |
✓ |
✗ |
| Food-Grade Available |
✓ |
Limited |
| Sealed Edge Option |
✓ |
✗ |
| Chemical Resistance |
✓ |
✗ |
| Service Life |
Long-Term |
Single Use |
| Hygiene Performance |
Excellent |
Moderate |
Why PPBOXY
Extreme temperature performance. -30°C to +80°C under one SKU — no need to stock different pads for cold storage and ambient warehouse.
50x reusability. Design life that pays for itself within the first few rotation cycles.
Factory-direct. Custom sizes, colors, and edge finishes without distributor delays.
Need layer pads that handle your temperature range? Minta sebut harga — tell us your pallet size and operating conditions.
Soalan Lazim
Q1: What temperature range do corrugated plastic layer pads support?
-30°C hingga +80°C. Ini merangkumi penyimpanan sejuk beku mendalam, pengangkutan sejuk, gudang suhu bilik, dan persekitaran pembuatan panas — semuanya dengan satu spesifikasi pad.
Q2: How many times can they be reused?
Sehingga 50 kali penggunaan dengan pengendalian biasa. Struktur PP bergelombang menahan hentakan, kelembapan, dan pendedahan kepada bahan kimia yang boleh merosakkan kadbod selepas satu kali penggunaan.
Q3: What are sealed edges and why do they matter?
Bibir tersegel menutup alur terbuka (saluran) di perimeter pad, menghalang habuk, kelembapan, dan bahan cemar daripada masuk. Kritikal untuk aplikasi makanan, farmaseutikal, dan elektronik.
Q4: Can I get custom sizes?
Ya. Kami menghasilkan mengikut jejak palet anda yang tepat — palet EUR/ISO standard atau dimensi tersuai.
Q5: Are they food-safe?
Ya. Pematuhan FDA 21 CFR dan EU 10/2011 untuk sentuhan tidak langsung dengan makanan. Dokumentasi tersedia.
Q6: How do they compare to cardboard layer pads in cost?
Upfront cost is higher, but 50x reuse delivers per-trip costs well below single-use cardboard — while eliminating cardboard disposal costs and product damage from pad failure.
