Plastic Winding Reel — PP Hollow Board Cable Spools for Wire Management
PPBOXY proudly introduces our Plastic Winding Reel, a revolutionary product designed to transform wire management in manufacturing and distribution settings. Constructed from high-quality pp hollow board, this reel is engineered to offer durability, flexibility, and superior mechanical properties, making it an essential tool for any business handling wires.
Product Specifications
Available Sizes & Dimensions
Our plastic winding reels are fully customizable. Standard reference dimensions include:
| Spesifikasi |
Standard Range |
Custom Options |
| Flange Diameter |
200mm – 800mm |
Up to 1,200mm |
| Core Diameter |
50mm – 200mm |
Custom |
| Traverse Width |
100mm – 600mm |
Custom |
| Flange Thickness |
3mm – 8mm |
Based on load requirement |
| Overall Weight |
0.5kg – 8kg |
Material-dependent |
| Load Capacity |
Up to 50kg |
Reinforced designs available |
Material Composition
| Parameter |
Spesifikasi |
| Base Material |
PP (Polypropylene) Hollow Board / Corrugated Plastic Sheet |
| Material Grade |
Virgin PP or Recycled PP (customer-specified) |
| Density |
0.90 – 0.92 g/cm³ |
| Board Thickness Options |
2mm / 3mm / 4mm / 5mm / 6mm / 8mm / 10mm / 12mm |
| Color |
Any color via masterbatch (standard: White, Black, Blue, Grey) |
| Kemasan Permukaan |
Smooth, matte, or textured |
| UV Stabilization |
Available (outdoor / long-term storage) |
| Anti-Static Treatment |
Available (electronics industry) |
| Flame Retardant Grade |
V-2 / V-0 (upon request) |
| Recycling Content |
Up to 100% post-industrial recycled PP available |
| Chemical Resistance |
Excellent — resistant to oils, acids, alkalis, and solvents |
| Temperature Range |
-20°C to +80°C (continuous use) |
| Moisture Absorption |
<0.01% (virtually zero) |
| Pensijilan |
ISO 9001, RoHS, REACH (upon request) |
Features of the Plastic Winding Reel
Durable and Impact Resistant
Unlike single-use cardboard reels that collapse under load or wood reels that splinter with repeated handling, our PP corrugated sheets construction delivers exceptional toughness. The hollow-board structure provides high compression strength and excellent cushioning — protecting your wires from impact damage during transport and storage. These reels withstand the rigors of factory floors, shipping containers, and warehouse stacking without deformation.
Versatile Material Properties
The reel is made from pp hollow board, which is naturally waterproof, moisture-resistant, corrosion-resistant, and pest-resistant. Unlike traditional wood or cardboard reels, our plastic reels require no fumigation and offer a clear advantage in terms of durability and maintenance.
Customizable Features
Thanks to the unique manufacturing process of pp hollow board, our Plastic Winding Reels can be customized in any color using masterbatches. This customization extends to the reel’s size and shape to perfectly match the specific requirements of your wires, ensuring optimal fit and protection.
Eco-Friendly and Recyclable
The PPBOXY Plastic Winding Reel is non-toxic and pollutant-free. Its material is easy to recycle, making it an environmentally friendly choice that helps reduce your company’s carbon footprint. After its lifecycle, the reel can be easily disposed of without harming the environment.
Industry Applications
Wire & Cable Manufacturing
PPBOXY plastic winding reels are purpose-built for wire drawing, stranding, and extrusion lines. Their precision-molded flanges ensure smooth, tangle-free payoff at high speeds. Compatible with standard winding machinery, our reels integrate seamlessly into existing production workflows.
Electrical Distribution & Wholesale
For electrical wholesalers and distributors, our reels offer clean, professional presentation of bulk cable — enhancing your brand image at the point of sale. Custom color options allow color-coding by cable type or gauge for instant visual identification.
Automotive Wire Harness Production
Lightweight and durable, our reels are ideal for automotive wire harness manufacturing — where clean, kink-free payoff is critical to assembly line efficiency. Anti-static treatment options ensure safe handling of sensitive electronic components.
Construction & Building Wire Storage
On construction sites, reels face dust, moisture, and rough handling. PP hollow board reels withstand these conditions without degradation — keeping building wire clean, organized, and ready for installation.
Textile & Rope Industries
Beyond wire, our winding reels are excellent for textile filaments, industrial ropes, monofilament, and twine. The smooth surface prevents fiber snagging, and the lightweight design simplifies handling on textile production floors.
For broader industrial packaging needs, explore our industrial packaging solutions.
Customization Options
Custom Colors & Branding
Thanks to the unique manufacturing process of Papan berongga PP, our winding reels can be produced in any color using masterbatch pigments. Match your brand colors, color-code by product line, or use high-visibility colors for safety — the choice is yours.
Custom Sizes & Shapes
Every winding requirement is different. We manufacture reels to your exact specifications:
- Custom flange diameters and traverse widths
- Custom core diameters for specific winding machinery
- Reinforced designs for heavier cable loads
- Multi-section reels for simultaneous winding of multiple wires
Foldable Design for Space-Saving Transport
For high-volume customers, we offer an optional foldable design. Reels can be partially disassembled or collapsed for return shipping — reducing return freight volume by up to 60%. This is a game-changer for closed-loop supply chains where empty reels are returned for reuse.
Custom Printing & Labeling
Add your logo, product codes, barcodes, or handling instructions directly to the reel surface. Screen printing and hot-stamping options available. For more custom packaging options, see our custom plastic shipping containers.
Environmental Benefits & Sustainability
100% Recyclable PP Material
Every PPBOXY plastic winding reel is manufactured from fully recyclable polypropylene. At end of life, reels can be ground, pelletized, and remanufactured into new products — a true closed-loop cycle. We also offer reels made from post-industrial recycled PP content for customers prioritizing circular economy goals.
Non-Toxic & Pollution-Free Manufacturing
Our PP hollow board material is non-toxic, odorless, and free from harmful chemicals. Unlike treated wood reels that may leach preservatives into soil, our plastic reels are environmentally inert. No BPA. No phthalates. No heavy metals.
Reduced Carbon Footprint vs Wood & Steel
- vs Wood: No deforestation impact. No fumigation chemicals. No water absorption adding transport weight.
- vs Steel: Dramatically lower manufacturing energy. 70% lighter = 70% less transport fuel per unit.
Soalan Lazim
What sizes of plastic winding reels can PPBOXY produce?
We manufacture reels with flange diameters from 200mm to 1,200mm, core diameters from 50mm to 200mm, and traverse widths from 100mm to 600mm. Custom dimensions beyond these ranges are available upon request. Contact us with your specifications for a tailored quote.
How much weight can a PP hollow board winding reel hold?
Standard configurations support loads up to 50kg. For heavier applications, we offer reinforced designs with thicker flanges (up to 8mm) and additional structural ribs. Let us know your load requirements and we’ll engineer the right solution.
Are PPBOXY plastic winding reels suitable for export?
Absolutely. In fact, they’re ideal for export. Unlike wood reels, PP hollow board reels are exempt from ISPM 15 fumigation requirements, saving you time and cost on every international shipment. They’re also waterproof and lightweight — reducing freight costs and protecting your product across climate zones.
Can I get the reels in my company’s brand colors?
Yes. We use masterbatch pigmentation to produce reels in any Pantone-matched color. Whether you need brand consistency or color-coding for different cable types, we can match your requirements exactly.
What is the minimum order quantity (MOQ)?
MOQ varies by size and customization requirements. For standard sizes, MOQs start at 500 units. For fully custom designs, MOQs are typically 1,000-2,000 units. Contact our sales team for a specific quote based on your needs.
How do PP hollow board reels compare to plastic injection-molded reels?
PP hollow board reels offer several advantages over injection-molded plastic reels: lower tooling costs (no expensive molds required), faster customization turnaround, lighter weight per unit of strength, and the ability to produce larger diameters without massive mold investment. They’re also easier to recycle at end of life.
Can the reels be folded for return shipping?
Yes. We offer an optional foldable/knock-down design that reduces return shipping volume by up to 60%. This is especially valuable for closed-loop supply chains where empty reels are returned and reused.
Are the reels food-grade and safe for hygienic environments?
Yes. PP hollow board is non-toxic, odorless, and meets food contact safety standards. Our reels are suitable for clean rooms, food processing, and pharmaceutical environments. Anti-static and anti-bacterial treatments are also available.
What is your typical production lead time?
For standard sizes and colors, lead time is 7-15 business days. Custom designs may require 15-25 business days depending on complexity. Rush orders can often be accommodated — please inquire.
Do you provide samples before bulk orders?
Yes. We provide samples of standard sizes for evaluation. For custom designs, we can produce a pre-production sample before committing to full production. Sample shipping costs are typically covered by the customer.
