Custom PP Board for Packaging — Corrugated Plastic Boxes, Dividers & Inserts
The Custom PP Board for Packaging , crafted from durable polypropylene (PP) corrugated sheets
Specifications
Specifications
Detalle
Material
Polypropylene (PP), Virgin Grade
Board Structure
Corrugated (fluted) twin-wall
Custom Thickness Range
2 mm – 12 mm
Custom Size Range
Min 100 × 100 mm / Max 2400 × 1200 mm
Fabrication Types
Die-cut boxes / Layer pads & dividers / Inserts & partitions
Edge Options
Fully sealed / Beveled / Scored (folding line)
Opciones de color
Blue, Black, White, Grey, Custom (Pantone matching)
Printing Options
Screen (1-color) / Flexographic (4-color) / CMYK Digital (full-color)
Surface Treatments
UV-stabilized / Fire-retardant (UL94) / Antistatic (ESD) / Corona
Food Contact Compliance
FDA 21 CFR 177.1520 / EU EC 1935/2004
Sheet Weight
400-3500 g/m² (varies by thickness)
Tensile Strength
≥ 20 MPa (MD) / ≥ 15 MPa (CD)
Impact Strength
≥ 8 kJ/m²
Operating Temperature
-20°C to +80°C
Moisture Absorption
< 0.01% (waterproof)
Design File Formats
PDF, AI, DXF, CDR, STEP, IGES
Cantidad mínima de pedido
From 100 pcs (boxes) / 300 pcs (pads) / 200 pcs (inserts)
Production Lead Time
7-15 business days (standard)
Shipping Terms
EXW, FOB, CIF, DDP
Reciclabilidad
100% reciclable (PP #5)
Key Features of Custom PP Board for Packaging Lightweight and Easy to Handle PP corrugated sheets are lightweight yet strong, making them ideal for creating packaging solutions that are easy to transport and handle.
Benefit : Reduces transportation costs while maintaining high durability.
Superior Durability The corrugated structure and polypropylene material provide excellent impact resistance, ensuring that your products remain secure during transit.
Example : Perfect for fragile items requiring extra protection during shipping.
Water, Chemical, and UV Resistance The Custom PP Board is resistant to moisture, chemicals, and UV light, making it suitable for diverse environments, including outdoor use.
Benefit : Ensures longevity and reliability under harsh conditions.
Highly Customizable Available in various sizes, thicknesses, and colors, the board can be tailored to fit specific packaging requirements, including boxes, dividers, and inserts.
Example : Adaptable for industries ranging from logistics to retail packaging.
Eco-Friendly and Reusable The board is made from recyclable polypropylene, offering an environmentally responsible choice that aligns with sustainable business practices.
Benefit : Reduces waste and promotes green initiatives.
Applications of Custom PP Board for Packaging Packaging Boxes for Safe Transportation
Durable and lightweight material for crafting custom boxes tailored to product dimensions.
Ideal for protecting goods during transit or storage.
Dividers for Organized Storage
Creates sturdy dividers that separate and protect items within a single package.
Keeps products secure and minimizes damage during handling.
Inserts for Enhanced Product Protection
Custom inserts ensure a snug fit for delicate items like electronics, glassware, or industrial parts.
Reduces movement and risk of breakage during transportation.
Outdoor and Industrial Use
Water and UV resistance make it suitable for outdoor packaging or industrial applications.
Long-lasting material ensures repeated use without significant wear.
Benefits of Using Custom PP Board for Packaging
Cost-Effective : Lightweight and durable, the board minimizes material and transportation costs.Customizable Design : Tailored solutions for boxes, dividers, and inserts meet diverse packaging needs.Environmental Responsibility : Recyclable and reusable, reducing environmental impact.Enhanced Durability : Resists water, chemicals, and UV light for versatile applications.Wide Industry Use : Ideal for logistics, retail, manufacturing, and outdoor packaging.
Why Custom PP Board for Packaging Stands Out Versatile and Adaptable Design Whether you need large boxes for industrial goods or small inserts for delicate items, the PP Board offers flexible solutions.
Long-Lasting Material Its resistance to water, chemicals, and UV light ensures reliable performance in even the most demanding environments.
Sustainable Packaging Choice Supports green practices by being recyclable and reusable, helping businesses meet sustainability goals.
Preguntas frecuentes
What custom fabrication services does PPBOXY offer for PP boards?
PPBOXY offers full custom fabrication of PP corrugated boards into three main product types:
Product Type
Descripción
Opciones de personalización
Packaging Boxes Die-cut and folded boxes in any size
Lids, handles, ventilation holes, printing
Dividers & Layer Pads Precision-cut separators for palletizing
Size, thickness, sealed edges, surface treatment
Inserts & Partitions Custom-fitted interior protection
Die-cut shapes, multi-cell partitions, foam lining
All products available in custom sizes, thicknesses (2-12mm), colors (Pantone matching), and optional surface treatments (UV, fire-retardant, antistatic, corona).
What is the minimum order quantity (MOQ) for custom PP boards?
There is no set MOQ with us. Whether you’re looking to order just a few samples or need mass production, we can adjust to your requirements without issue.
What file formats do you accept for custom designs?
PPBOXY accepts design files in the following formats: PDF (preferred, vector format), AI (Adobe Illustrator), DXF (AutoCAD), CDR (CorelDRAW), and STEP/IGES (for 3D structural designs). For simple size-based orders, a dimension sketch with length, width, height, thickness, and quantity is sufficient. Our engineering team provides free CAD design support for orders above 1,000 pieces.
How long does it take to produce custom PP packaging?
Order Type
Plazo de entrega
Standard production
7-15 business days
Rush order (20% surcharge)
3-5 business days
Complex / first-time tooling
15-20 business days
Shipping from Jinan, China: 15-30 days by sea freight, 5-7 days by air freight.
Can PP corrugated boards be printed with our brand logo?
Printing Method
Colors
Cantidad mínima de pedido
Ideal para
Screen Printing Single color
300 pcs
Simple logos, text
Flexographic Printing Up to 4 colors
500 pcs
Brand logos, multi-color graphics
CMYK Digital Printing Full color
200 pcs
Photographic-quality graphics
All printing includes optional corona treatment for optimal ink adhesion. Inks comply with EU REACH y FDA safety regulations for food-contact applications.
Are custom PP boards suitable for food packaging?
Yes. PPBOXY custom boards are manufactured from virgin polypropylene resin that meets FDA 21 CFR 177.1520 (USA) and Reglamento (CE) n.º 1935/2004 de la UE for food-contact materials. Custom food packaging boards undergo additional quality controls including migration testing and clean-room cutting to prevent contamination. Food-contact compliance certificates and batch traceability documentation are provided with every order.
What thickness should I choose for my custom packaging?
Espesor
Product Type
Typical Applications
2-3 mm Lightweight
Inserts, small retail boxes, consumer packaging
4-5 mm Medium-duty
Shipping boxes, layer pads, glass bottle dividers
6-8 mm Heavy-duty
Industrial packaging, load-bearing boxes
10-12 mm Structural
Reinforcement panels, pallets, high-stress applications
PPBOXY’s engineering team can recommend the optimal thickness based on your specific load requirements.
How does the custom order process work?
Step
Action
Timeline
1. Inquiry Send dimensions, quantity, specifications
Day 1
2. Design & Quote CAD design + quotation (free samples for 500+ pcs)
24-48 hours
3. Production Manufacturing with stage-by-stage QC
7-15 business days
4. Shipping Packed with full documentation (COA, B/L)
Sea: 15-30 days / Air: 5-7 days
Supported shipping terms: EXW, FOB, CIF, DDP .
Custom PP Board for Packaging