Custom PP Board for Packaging — Corrugated Plastic Boxes, Dividers & Inserts
The Custom PP Board for Packaging, crafted from durable polypropylene (PP) corrugated sheets, is a versatile and cost-effective solution for transportation and storage. This material is lightweight, strong, and highly resistant to water, chemicals, and UV light. Whether you need boxes, dividers, or packaging inserts, the Custom PP Board offers a customizable design to meet the specific needs of your products while maintaining superior protection.
Specifications
| Specifications |
Detail |
| Material |
Polypropylene (PP), Virgin Grade |
| Board Structure |
Corrugated (fluted) twin-wall |
| Custom Thickness Range |
2 mm – 12 mm |
| Custom Size Range |
Min 100 × 100 mm / Max 2400 × 1200 mm |
| Fabrication Types |
Die-cut boxes / Layer pads & dividers / Inserts & partitions |
| Edge Options |
Fully sealed / Beveled / Scored (folding line) |
| Color Options |
Blue, Black, White, Grey, Custom (Pantone matching) |
| Printing Options |
Screen (1-color) / Flexographic (4-color) / CMYK Digital (full-color) |
| Surface Treatments |
UV-stabilized / Fire-retardant (UL94) / Antistatic (ESD) / Corona |
| Food Contact Compliance |
FDA 21 CFR 177.1520 / EU EC 1935/2004 |
| Sheet Weight |
400-3500 g/m² (varies by thickness) |
| Tensile Strength |
≥ 20 MPa (MD) / ≥ 15 MPa (CD) |
| Impact Strength |
≥ 8 kJ/m² |
| Operating Temperature |
-20°C to +80°C |
| Moisture Absorption |
< 0.01% (waterproof) |
| Design File Formats |
PDF, AI, DXF, CDR, STEP, IGES |
| MOQ |
From 100 pcs (boxes) / 300 pcs (pads) / 200 pcs (inserts) |
| Production Lead Time |
7-15 business days (standard) |
| Shipping Terms |
EXW, FOB, CIF, DDP |
| Recyclability |
100% recyclable (PP #5) |
Key Features of Custom PP Board for Packaging
Lightweight and Easy to Handle
PP corrugated sheets are lightweight yet strong, making them ideal for creating packaging solutions that are easy to transport and handle.
- Benefit: Reduces transportation costs while maintaining high durability.
Superior Durability
The corrugated structure and polypropylene material provide excellent impact resistance, ensuring that your products remain secure during transit.
- Example: Perfect for fragile items requiring extra protection during shipping.
Water, Chemical, and UV Resistance
The Custom PP Board is resistant to moisture, chemicals, and UV light, making it suitable for diverse environments, including outdoor use.
- Benefit: Ensures longevity and reliability under harsh conditions.
Highly Customizable
Available in various sizes, thicknesses, and colors, the board can be tailored to fit specific packaging requirements, including boxes, dividers, and inserts.
- Example: Adaptable for industries ranging from logistics to retail packaging.
Eco-Friendly and Reusable
The board is made from recyclable polypropylene, offering an environmentally responsible choice that aligns with sustainable business practices.
- Benefit: Reduces waste and promotes green initiatives.
Applications of Custom PP Board for Packaging
Packaging Boxes for Safe Transportation
- Durable and lightweight material for crafting custom boxes tailored to product dimensions.
- Ideal for protecting goods during transit or storage.
Dividers for Organized Storage
- Creates sturdy dividers that separate and protect items within a single package.
- Keeps products secure and minimizes damage during handling.
Inserts for Enhanced Product Protection
- Custom inserts ensure a snug fit for delicate items like electronics, glassware, or industrial parts.
- Reduces movement and risk of breakage during transportation.
Outdoor and Industrial Use
- Water and UV resistance make it suitable for outdoor packaging or industrial applications.
- Long-lasting material ensures repeated use without significant wear.
Benefits of Using Custom PP Board for Packaging
- Cost-Effective: Lightweight and durable, the board minimizes material and transportation costs.
- Customizable Design: Tailored solutions for boxes, dividers, and inserts meet diverse packaging needs.
- Environmental Responsibility: Recyclable and reusable, reducing environmental impact.
- Enhanced Durability: Resists water, chemicals, and UV light for versatile applications.
- Wide Industry Use: Ideal for logistics, retail, manufacturing, and outdoor packaging.
Why Custom PP Board for Packaging Stands Out
Versatile and Adaptable Design
Whether you need large boxes for industrial goods or small inserts for delicate items, the PP Board offers flexible solutions.
Long-Lasting Material
Its resistance to water, chemicals, and UV light ensures reliable performance in even the most demanding environments.
Sustainable Packaging Choice
Supports green practices by being recyclable and reusable, helping businesses meet sustainability goals.
FAQs
What custom fabrication services does PPBOXY offer for PP boards?
PPBOXY offers full custom fabrication of PP corrugated boards into three main product types:
| Product Type |
Description |
Customization Options |
| Packaging Boxes |
Die-cut and folded boxes in any size |
Lids, handles, ventilation holes, printing |
| Dividers & Layer Pads |
Precision-cut separators for palletizing |
Size, thickness, sealed edges, surface treatment |
| Inserts & Partitions |
Custom-fitted interior protection |
Die-cut shapes, multi-cell partitions, foam lining |
All products available in custom sizes, thicknesses (2-12mm), colors (Pantone matching), and optional surface treatments (UV, fire-retardant, antistatic, corona).
What is the minimum order quantity (MOQ) for custom PP boards?
There is no set MOQ with us. Whether you’re looking to order just a few samples or need mass production, we can adjust to your requirements without issue.
What file formats do you accept for custom designs?
PPBOXY accepts design files in the following formats: PDF (preferred, vector format), AI (Adobe Illustrator), DXF (AutoCAD), CDR (CorelDRAW), and STEP/IGES (for 3D structural designs). For simple size-based orders, a dimension sketch with length, width, height, thickness, and quantity is sufficient. Our engineering team provides free CAD design support for orders above 1,000 pieces.
How long does it take to produce custom PP packaging?
| Order Type |
Lead Time |
| Standard production |
7-15 business days |
| Rush order (20% surcharge) |
3-5 business days |
| Complex / first-time tooling |
15-20 business days |
Shipping from Jinan, China: 15-30 days by sea freight, 5-7 days by air freight.
Can PP corrugated boards be printed with our brand logo?
| Printing Method |
Colors |
MOQ |
Best For |
| Screen Printing |
Single color |
300 pcs |
Simple logos, text |
| Flexographic Printing |
Up to 4 colors |
500 pcs |
Brand logos, multi-color graphics |
| CMYK Digital Printing |
Full color |
200 pcs |
Photographic-quality graphics |
All printing includes optional corona treatment for optimal ink adhesion. Inks comply with EU REACH and FDA safety regulations for food-contact applications.
Are custom PP boards suitable for food packaging?
Yes. PPBOXY custom boards are manufactured from virgin polypropylene resin that meets FDA 21 CFR 177.1520 (USA) and EU Regulation EC 1935/2004 for food-contact materials. Custom food packaging boards undergo additional quality controls including migration testing and clean-room cutting to prevent contamination. Food-contact compliance certificates and batch traceability documentation are provided with every order.
What thickness should I choose for my custom packaging?
| Thickness |
Product Type |
Typical Applications |
| 2-3 mm |
Lightweight |
Inserts, small retail boxes, consumer packaging |
| 4-5 mm |
Medium-duty |
Shipping boxes, layer pads, glass bottle dividers |
| 6-8 mm |
Heavy-duty |
Industrial packaging, load-bearing boxes |
| 10-12 mm |
Structural |
Reinforcement panels, pallets, high-stress applications |
PPBOXY’s engineering team can recommend the optimal thickness based on your specific load requirements.
How does the custom order process work?
| Step |
Action |
Timeline |
| 1. Inquiry |
Send dimensions, quantity, specifications |
Day 1 |
| 2. Design & Quote |
CAD design + quotation (free samples for 500+ pcs) |
24-48 hours |
| 3. Production |
Manufacturing with stage-by-stage QC |
7-15 business days |
| 4. Shipping |
Packed with full documentation (COA, B/L) |
Sea: 15-30 days / Air: 5-7 days |
Supported shipping terms: EXW, FOB, CIF, DDP.
Custom PP Board for Packaging